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CATERPILLAR CS12 GC roller, as an important equipment on the construction site, its stable operation can not be separated from scientific maintenance. The following is a systematic introduction of key points from routine maintenance to special maintenance, which will help the equipment run efficiently and permanently.
Daily Maintenance: Basic details should not be neglected Cleaning and maintenance: Daily operations should be promptly removed after the end of the machine dust and dirt, focusing on cleaning diesel engines, starter motors, generators, hydraulic pumps and piping appearance, use a dry soft rag to wipe clean, to avoid the accumulation of dust affecting the heat dissipation and performance of components. Engine, gearbox, water tank, radiator, cylinder head and other parts also need to be flushed regularly to maintain good heat dissipation. Comprehensive inspection: Focus on checking the engine claw, drive shaft, gearbox and other key connecting bolts are loose or missing; check the oil, hydraulic oil, antifreeze, brake fluid level is in the normal range; pay attention to observe whether the equipment has signs of oil leakage, water leakage, especially high-pressure pipe joints and hydraulic cylinders connected to the parts, to ensure that there is no leakage potential. Regular Maintenance: Core System Regular Maintenance Engine system: According to the original maintenance manual for oil and filter replacement, cooling system inspection, the use of designated brands of oil and coolant, to ensure continuous and stable operation of the engine. Transmission system: Thoroughly clean the transmission fluid once a quarter to maintain lubrication; check whether the transmission control system and shifting device are accurately positioned to prevent gear loss; pay attention to whether the sealing parts are leaking, and replace the seals in a timely manner if any abnormality is found. Hydraulic system: Regularly check whether the oil pump, oil cylinder, valve body and pipeline joints are loose or leaking; replace the hydraulic oil and clean the oil tank every half a year; the hydraulic filter element is recommended to be replaced every 500 hours; when replenishing the hydraulic oil, make sure to use the same brand and type of oil. Vibrating wheel and bearing lubrication: Replace the lubricating oil of the vibrating wheel every 1000 hours of operation, and monitor whether its running status is smooth; fill the oil cup of the traveling bearing with sufficient grease every 20 days or so to prevent dry wear and tear. Battery maintenance: Keep the surface of the battery clean, check the specific gravity and voltage of the electrolyte regularly, and replenish the power regularly when it is out of use for a long time to prevent the damage of power loss.
Maintenance precautions: safety and professionalism are both important Safe operation Specifications: All maintenance operations must be carried out in the equipment completely off, power off state; maintenance personnel need to wear helmets, gloves and other protective equipment to prevent accidents. Professional maintenance and Genuine Parts: Complicated problems are recommended to be handled by CATERPILLAR authorized service providers or professionals; original certified parts and oils should be used in the repair and replacement process to protect the performance and safety of the whole machine. Maintenance record management: Detailed records of maintenance items, time and personnel information should be kept after each maintenance to provide a basis for long-term equipment management and problem tracing. A scientific maintenance program can not only greatly reduce the equipment failure rate, but also extend the overall service life of the roller. Users should take into account the construction intensity and environment, and reasonably arrange the maintenance frequency to give full play to the performance advantages of CATERPILLAR CS12 GC rollers, and ensure the win-win situation of construction efficiency and cost control.
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